Suzuka Grandee Vitara
+ The general information
+ Maintenance service and greasing
+ Heater, ventilation and the conditioner
+ Steering
+ Suspension bracket
+ Wheels and tyres
+ Forward приводной a shaft shaft/bearing. An oil epiploon
+ Kardannye shaft
+ Brake system
- Engines
+ Mechanical part of engine G16
- Mechanical part of engine J20
+ The general description
- Routine maintenance
Compression check
Check of depression of the engine
Check of pressure of oil
Filtering element of the air filter
The case throttle заслонок and an inlet collector
Exhaust system collector
Cover of a head of the cylinder
Маслосборник and a grid of the oil pump
The oil pump
Cover of a chain of synchronisation
The second chain of synchronisation and натяжитель chains
The first chain of synchronisation and натяжитель chains
Cam-shafts and regulators клапанного a backlash
Valves and head of the block of the cylinder
Pistons, piston rings, rods and cylinders
+ Assembly armature of the engine
The special tool
Necessary service materials
Technical characteristics of the rotating moment of an inhaling
+ Engine cooling
+ Fuel system
+ Ignition system
+ Start system
+ Release system
+ Transmissions
+ Coupling
+ Transfer
+ Forward and back differentials
+ Windows, mirrors, locks and security measures. An immobilizer
+ Electric equipment
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Cover of a chain of synchronisation
Components
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Put hermetic 99000-31250 on the interfaced surface of a cover. |
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Put hermetic 99000-31140 on the interfaced surface of a head of the cylinder and the cylinder block. |
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The rotating moment of an inhaling. |
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Grease with engine oil sliding surfaces. |
Removal
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- Disconnect a negative cable from the accumulator.
- Merge engine oil.
- Merge antifreeze.
- Remove маслосборник and a grid of the oil pump, having addressed to Section Maslosbornik and a grid of the oil pump in this Chapter.
- Uncover cylinder heads, having addressed to Section the Cover of a head of the cylinder in this Chapter.
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- Remove a bypass water pipe (1) and bypass a hose №2 (2).
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- Remove the fan of cooling and a fan casing, having addressed to Razdelu Mufta of the fan of cooling system in the Head engine Cooling.
- Remove a generator belt, having addressed to Section a generator Belt in the Head electric equipment System.
- Remove a pulley of the water pump (4).
- Remove the tension device for a belt of the generator (5).
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- Remove a single pulley of a belt of the generator (1).
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- Disconnect a final hose of a radiator (3) from a thermostat cover.
- Without disconnecting hoses, remove compressor A/S from an arm of the compressor (2) (if that is available).
- Remove compressor A/S arm if that is available.
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- Pull out a pulley bolt коленвала. To block a pulley коленвала (1), use the special tool (the holder of a pulley коленвала). The special tool: (): 09917-68221.
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Do not forget to use a below-mentioned bolt (2) for fastening of the special tool to a pulley коленвала. The size of a bolt: М8, Р1.25, Length = 45 mm. Force: 7 т. |
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1 — a pulley коленвала
2 — a bolt
3 — a wrench |
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- Remove a pulley коленвала (1). If it is difficult for removing, use special tools (a stripper of a steering wheel and a stripper of bearings). If bolts of a stripper of a steering wheel too long, replace them with bolts of suitable length.
- The special tool
- (): 09944-36011
- (): 09926-58010
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- Uncover synchronisation chains.
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Cleaning
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- Clear a condensed surface on a cover of a chain of synchronisation, картере, the block of cylinders and a head of cylinders.
- Erase oil, old hermetic and a dust from a condensed surface.
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Check
Check up an edge of oil consolidation on presence of defects or other damages. Replace if necessary.
Installation
Repeat dismantle procedure upside-down to establish a cover of a chain of synchronisation, without forgetting about below-mentioned points.
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- By means of the special tool (a fitter of bearings) put new oil consolidation so that its surface has been lapped with edge of a cover of a chain of synchronisation. The special tool (): 09913-75510.
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- Put hermetics "And" and "In" on areas.
- "And": Hermetic 99000-31250
- "In": Hermetic 99000-31140
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"And": 3 mm (0.12 inches)
b: 2 mm (0.08 om/)
1 — a cover of a chain of synchronisation
2 — a cylinder head
3 — the cylinder block
4 — position of an adjusting pin |
- Grease with engine oil edge of oil consolidation, and then establish a cover of a chain of synchronisation (1). Fasten bolts (3) to the specified rotating moment.
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Before to establish a cover of a chain of synchronisation be convinced that the bolt is reliably fixed. The rotating moment of an inhaling: a bolt of a cover of a chain of synchronisation (): 11 Н•м (1.1 kg th, 8.0 pound on foot). |
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1 — a cover of a chain of synchronisation
2 — a nut
3 — bolts |
- Establish a pulley коленвала (1). To fix a pulley коленвала, use the special tool (the holder of a pulley коленвала). The special tool (): 09917-68221.
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Do not forget to use a below-mentioned bolt (2) for fixing of the special tool to a pulley коленвала. The size of a bolt: М8, Р1.25, It is long = 45 mm. Force: 7 т. The rotating moment of an inhaling: a pulley bolt коленвала (): 150 Н•м (15 kg th, 108.5 pound on foot). |
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1 — a pulley коленвала
2 — a bolt
3 — a wrench |
- Establish an arm of compressor A/S (2) if that is available. Fasten arm bolts to the specified rotating moment. The rotating moment of an inhaling: a bolt of an arm of the compressor (): 55 Н•м (5.5 kg th, 40.0 pound on foot).
- Establish a single pulley of a belt of the generator (1). Fasten a nut to the specified rotating moment. The rotating moment of an inhaling: a nut of a single pulley of a belt of the generator (b): 42 Н•м (4.2 kg th, 30.5 pound on foot).
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- Connect a final hose of a radiator (3) to a thermostat cover.
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- Establish the tension device for a belt of the generator (4). Fasten bolts to the specified rotating moment. The rotating moment of an inhaling: a bolt of the tension device for a generator belt () — 25 Н•м (2.5 kg th, 18.5 pound on foot).
- Establish a pulley of the water pump (3).
- Establish a generator belt, having addressed to Section a generator Belt in the Head electric equipment System.
- Establish a belt of the cooling fan, the pulley of the fan cooling the fan and a casing.
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- Establish a bypass pipe (1) and water bypass a hose №2 (2).
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- Establish a cover of a head of the cylinder, having addressed to Section the Cover of a head of the cylinder in this Chapter.
- Establish маслосборник and a grid of the oil pump, having addressed to Razdelu Maslosbornik and a grid of the oil pump in this Chapter.
- Adjust a tension of a belt of the cooling pump, having addressed to Section Regulation and check of a tension of a belt of the cooling fan in the Head engine Cooling.
- Fill in in cooling system antifreeze, in forward differential трансмиссионное oil, in the engine engine oil and in system of a steering with strengthening a special liquid.
- Check up, whether there is no leak of antifreeze, leak of oil, leak of a liquid for system of a steering and leak of exhaust gas on each connection.
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