Suzuki Grand Vitara SQ416/SQ420/420WD

Since 1998 of release

Repair and car operation



Suzuka Grandee Vitara
+ The general information
+ Maintenance service and greasing
+ Heater, ventilation and the conditioner
+ Steering
+ Suspension bracket
+ Wheels and tyres
+ Forward приводной a shaft shaft/bearing. An oil epiploon
+ Kardannye shaft
- Brake system
   + Brakes
   + Brake highway/hose the brake cylinder
   + Forward brakes
   + Lay and back brake
   - Antiblocking brake system (ABS)
      + The general description
      - Diagnostics
         Safety measures at diagnostics of problems
         The table of diagnostics of malfunctions ABS
         Checks
         Codes of diagnostics of malfunctions
         The system scheme
         Tables
         Check of codes of diagnostics of malfunctions (КДН)
         Vehicle service
         Check of work of hydraulic block ABS
+ Engines
+ Fuel system
+ Ignition system
+ Start system
+ Release system
+ Transmissions
+ Coupling
+ Transfer
+ Forward and back differentials
+ Windows, mirrors, locks and security measures. An immobilizer
+ Electric equipment




Check of codes of diagnostics of malfunctions (КДН)

КДН 13 (КДН C 1013)

Specifications cистемы differ from specifications on the module of management ABS

The description

When the uncharacteristic signal moves on not used conclusion of the module of management at the working or wrong established hydraulic block / the module of management ABS, this will be displayed КДН.

Survey

 PERFORMANCE ORDER

  1. The ignition switch is switched off.
  2. Check up contact from an assembly plait to the management module.
  3. If contact is perfectly in order, replace with obviously serviceable hydraulic block/module of management ABS with correct specifications.
  4. Again check up system.

КДН 15 (КДН C 1015)

Chain of a G-sensor control and chain 4WD

A — model with folding top
B — besides model with folding top
1 — an ignition switch
2 — a G-sensor control
3 — the hydraulic block/assemblage of the module of management ABS
4 — a socket of the hydraulic block/module of management ABS

5 — EСМ (PСМ)
6 — 4WD the switch
7 — 4WD a lamp
8 — the combined counter
Colour designations of wires

The description

When the vehicle stops or goes, if the difference of potentials between a conclusion of a signal of a sensor control "A 14" and a conclusion of grounding of a sensor control "A4" does not correspond to the established value of pressure or if pressure of a signal at a stop differs from pressure of a signal at driving, this is deduced КДН.

Thus, this КДН can be deduced, when the vehicle is lifted also its wheel () rotate. In that case dump КДН and check up again.

  • When the G-sensor control on a vehicle 2WD is established, this is deduced КДН.
  • When the lamp chain 4WD is opened or short-circuited on the earth, this is deduced КДН.

Survey

Step

Action

Yes

No

1

Include an ignition switch. Whether the lamp 4WD a lamp when the control lever is translated in position "4H" or "4L" is lighted?

Pass to a step 7

Pass to a step 2

2

Disconnect an ignition switch.

Check up, whether will open "the COUNTER" safety lock (besides model with folding top) or a safety lock "IG" (model with folding top)

Safety lock "IG" (Model with folding top) or "the COUNTER" safety lock (besides model with folding top) in a good condition?

Pass to a step 3

Replace a safety lock and check up, whether there is no short circuit on the earth

3

Remove the combined counter.

Check up wire contact "BLK/WHT" with 1-vyvodnym (model with folding top) or 20-vyvodnym (besides model with folding top) a socket of the combined counter.

If everything is all right, include an ignition switch and measure pressure at a wire "BLK/WHT" 20-vyvodnogo a socket of the combined counter. Pressure 10-14 In?

Pass to a step 4

The chain "BLK/WHT" is opened

4

Connect a socket of the combined counter

Connect a wire "ORN/BLK" 16-vyvodnogo (model to folding top) or 22-vyvodnogo (besides model with folding top) a socket of the combined counter with the earth, using an office wire.

Check up, whether the lamp 4WD is lighted at ignition switch inclusion. The lamp 4WD burns?

Pass to a step 5

Replace the combined counter

5

Disconnect an ignition switch

Check up contact EСМ (PСМ) and the switch 4WD

If contact is perfectly in order, check up a control system 4WD, having addressed to Section the Control system of a full drive in the Head Forward differential

System in a good condition?

Pass to a step 6

Repair a control system of a full drive

6

Disconnect an ignition switch

Disconnect a socket from the hydraulic block/module of management ABS

Check up contact of the module of management ABS at a conclusion "A24"

If contact is perfectly in order, include an ignition switch and translate a control lever in position "2H"

Measure pressure between a conclusion "A24" a socket of the module and the case/earth. Pressure 8 In or above?

Replace with the serviceable hydraulic block/assemblage of the module of management ABS

The chain "ORN/BLK" is opened

7

The G-sensor control is established reliably?

Pass to a step 8

Tighten the screw or скобу a sensor control. If it is not possible, use the new screw

8

The ignition switch is disconnected.

Remove G - a sensor control with скобы (for model with folding top).

Check up contact with G - a sensor control.

If contact is perfectly in order, then check up a G-sensor control. A sensor control in a good condition?

Pass to a step 9

Replace a G-sensor control

9

Disconnect sockets of the hydraulic block/module of management ABS (1) and G a sensor control

Check up contact of the module of management ABS at conclusions "A14" and "A4"

If contact is perfectly in order, then include an ignition switch and measure pressure between a conclusion "BLK/WHT" (model with folding top) or a conclusion "GRN/ORN" (besides model with folding top) a socket of a sensor control and the case/earth. Pressure is equal 10-14 In?

Pass to a step 10

The chain "BLK/WHT" (model with folding top) or a chain "GRN/ORN" (besides model with folding top) is opened

10

Measure pressure between a conclusion of a socket of a sensor control "GRN/ORN" and the case. Pressure is equal 0 In?

Pass to a step 11

The chain "GRN/ORN" is short-circuited on a feed circuit

11

The ignition switch is disconnected

Check up, whether the chain "ORN/WHT" is opened or whether is short-circuited on the earth or a chain "GRN/ORN"

Chain in a good condition?

The chain "GRN/ORN" is opened. If the chain is perfectly in order, Replace with the serviceable hydraulic block/assemblage of the module of management ABS

The chain "GRN/ORN" is opened or short-circuited on the earth or on a chain "GRN/ORN"


Fig. for a step 9.

1 — a Fig. for a step 11.
Colour designations of wires

КДН 21 (КДН C1021), 22 (КДН C1022) - the Chain of a sensor control of speed of the right forward wheel

КДН 25 (КДН C1025), 26 (КДН C1026) - the Chain of a sensor control of speed of the left forward wheel

КДН 31 (КДН C1031), 32 (КДН C1032) - the Chain of a sensor control of speed of the right back wheel

КДН 35 (КДН C1035), 36 (КДН C1036) - the Chain of a sensor control of speed of the left back wheel

A — model with folding top
B — besides model with folding top
1 — an ignition switch
2 — the hydraulic block/assemblage of the module of management ABS
3 — a sensor control of speed of a left-forward wheel

4 — a sensor control of speed of the right forward wheel
5 — a sensor control of speed of the left back wheel
6 — a sensor control of speed of the right back wheel
7 — a socket of the hydraulic block/module of management ABS
Colour designations of wires

The description

The module of management ABS traces pressure at a conclusion of each sensor control when the ignition switch is included. When pressure does not correspond to the specified range, will be deduced corresponding КДН. Also if the sensor control signal is not deduced at start or movement, will be deduced corresponding КДН.

When the vehicle is used by one of next ways, one of these КДН, even if a sensor control in a good condition can be deduced. If there is a suspicion, eliminate malfunction (jamming of a brake, etc.) a vehicle, dump КДН and then after check performance at driving as it is described in a step 2 the Table of diagnostics of malfunctions ABS Has undressed, and check up, whether there are no deviations.

  • The vehicle is set in motion with the lifted lay brake.
  • The vehicle is set in motion with заедающим a brake.
  • At driving the wheel was scrolled.
  • Wheel () rotated, when the vehicle has been lifted on домкратe.
  • The vehicle has got stuck.

Survey

Step

Action

Yes

No

1

Disconnect a corresponding socket of a sensor control at the disconnected ignition switch

Measure resistance between sensor control conclusions. Resistance of a sensor control of speed of a wheel — 1.2-1.6 k (at 20 C, 68F)

Measure resistance between each conclusion and the case. Resistance of isolation of a sensor control of speed of a wheel — 1M or above

The measured values of resistance correspond to the specified?

Pass to a step 2

Replace a sensor control

2

The ignition switch is disconnected

Disconnect a socket hydraulic blocks/assemblages of the module of management ABS (1)

Check up contact of the hydraulic block/assemblage of the module of management ABS at each conclusion of a sensor control.

If everything is all right, include an ignition switch and measure pressure between a positive conclusion of a socket of a sensor control and the case. Pressure is equal 0 In?

Pass to a step 3

The positive chain of a sensor control is short-circuited on a food

3

The ignition switch is disconnected

Connect a socket to a sensor control

Measure resistance between conclusions of a sensor control at a module socket

Measure resistance between a positive conclusion of a sensor control and a negative conclusion of a socket of the module, between a positive conclusion and the case. The measured values of resistance correspond to a range specified in a step 1?

Pass to a step 4

The chain is opened or short-circuited on the earth

4

Remove a sensor control of speed of a wheel

Check up, whether the sensor control is damaged and whether foreign matters have stuck to it. A sensor control in a good condition?

Pass to a step 5

Clear or replace a sensor control

5

Check up visually through an aperture for installation of a sensor control of speed of a wheel:

  • Is not absent and whether the rotor is damaged
  • Whether foreign matters have stuck
  • Whether the rotor is excentric
  • Whether not too a free wheeling at bearings of wheels

Bearings in a good condition?

Pass to a step 6

Clear, repair or replace

6

Establish a sensor control on a fist or the shaft case

Tighten a bolt-sensor control with a corresponding twisting moment of an inhaling and check up, whether there is no backlash between a sensor control and a fist or the shaft case. Replace a sensor control if it is necessary

Check up target pressure and the form of a wave of a sensor control

Whether correct target pressure or the wave form is received?

Replace with the serviceable hydraulic block/assemblage of the module of management ABS and again check up

Replace a sensor control and again check up


Fig. for a step 1.
Fig. for a step 2.
Fig. for a step 4.
Fig. for a step 5.
Fig. for a step 6.

КДН 41 (КДН C1041/C1042) - the Chain of the right forward solenoid

КДН 45 (КДН C1045/C1046) - the Chain of the left forward solenoid

КДН 56 (КДН C1055/C1056) - the Chain of the back solenoid

1 — the hydraulic block/assemblage of the module of management ABS
2 — a socket of the hydraulic block/module of management ABS
Colour designations of wires

The description

The module of management ABS traces pressure on a conclusion of a chain of the solenoid at the included ignition switch. It deduces this КДН when pressure on a conclusion not ponizhaetsja/raises at command VKL/VYKL to the solenoid or the difference of pressure between conclusions of a chain the solenoid exceeds the specified value when the solenoid is disconnected.

SURVEY

Step

Action

Yes

No

1

Check up the solenoid, having addressed to Section Check of work of hydraulic block ABS in the given Chapter. It in a good condition?

Check up contact of conclusions "A11" and "A 7". If contact is perfectly in order, replace with the serviceable hydraulic block/assemblage of the module of management ABS and again check up

Pass to a step 2

2

The ignition switch is disconnected

Disconnect a socket of the hydraulic block/module of management ABS (1)

Check up contact of a socket of the hydraulic block/module of management ABS at a conclusion "A11"

If contact is perfectly in order, measure pressure between a conclusion "A11" a socket of the module and the case. Pressure is equal 10-14 In?

Replace with the serviceable hydraulic block/assemblage of the module of management ABS and again check up

The chain "WHT/BLU" is opened


Fig. for a step 2.

КДН 57 (КДН C 1057) - a power supply Chain

A — model with folding top
B — besides model with folding top
1 — the hydraulic block / assemblage of the module of management ABS

2 — a socket of the hydraulic block / of the module of management ABS
Colour designations of wires

The description

The module of management ABS traces pressure of the power supply on a conclusion "A25". When pressure of the power supply becomes excessively big or excessively low, this is deduced КДН this. As soon as pressure raises or goes down to the specified level, displayed КДН will be dumped.

Survey

Step

Action

Yes

No

1

Connect the voltmeter between positive contact of the battery (+) and the case/earth

Start the engine and measure the maximum pressure at engine acceleration. Pressure above 18 In?

Check up loading system, having addressed to subsection excessively charged battery the electric equipment System Has undressed the Generator in the Head

Pass to a step 2

2

Check up contact of a safety lock of food ABS. It in a good condition?

Pass to a step 3

Repair and-or replace a safety lock

3

Disconnect a socket of the hydraulic block/module of management ABS (1)

At engine work empty, measure pressure between a conclusion "E 136-18" a socket of the module of management ABS and the case. Whether always it less than 9 In?

Check up loading system, having addressed to subsection insufficiently charged battery the electric equipment System Has undressed the Generator in the Head

Incomplete short circuit between a wire "BLK/WHT" (model with folding top) or "GRN/ORN" (besides model with folding top) and the earth

Bad contact of a conclusion "A25" or "A10" the module of management ABS. If contacts in a good condition, replace with the serviceable hydraulic block/assemblage of the module of management ABS and again check up


Fig. for a step 3.

КДН 61 (КДН C 1061) - the Chain of the engine of pump ABS

1 — the hydraulic block/assemblage of the module of management ABS
1-1 — the relay of the engine of pump ABS
1-2 — pump ABS engine

1-3 — failure-safe relay ABS
2 — a socket of the hydraulic block/module of management ABS
Colour designations of wires

The description

The module of management ABS constantly traces pressure at a conclusion of the monitor of a chain of the engine of the pump at the included ignition switch. It deduces this КДН when pressure at a monitor conclusion not povyshaetsja/goes down according to commands VKL/VYKL on the relay of the engine of the module (does not execute these commands).

Survey

Step

Action

Yes

No

1

Check up the pump engine, having addressed to Section Check of work of hydraulic block ABS in the given Chapter. It in a good condition?

Check up contact of conclusions "A11" and "A27". If contacts are perfectly in order, replace with the serviceable hydraulic block/assemblage of the module of management ABS and again check up

Pass to a step 2

2

The ignition switch is disconnected

Disconnect a socket of the hydraulic block/module of management ABS (1)

Check up contact of a socket of the hydraulic block/module of management ABS at a conclusion "A27"

If is perfectly in order, measure pressure between a conclusion "A27" a socket of the module and the case/earth. It is equal 10-14 In?

Pass to a step 3

The chain "WHT/BLU" is opened

3

Measure resistance between a socket conclusion "A28" the hydraulic block/assemblage of the module of management ABS. It 5 or less?

High resistance or the chain "BLK" is opened

Replace with the serviceable hydraulic block/assemblage of the module of management ABS and again check up


Fig. for a step 2.

КДН 63 (КДН C 1063) - the Chain of failure-safe relay ABS

A — model with folding top
B — besides model with folding top
1 — an ignition switch

2 — the hydraulic block/assemblage of the module of management ABS
3 — a socket of an assembly plait of the hydraulic block/module of management ABS
Colour designations of wires

The description

Survey

Step

Action

Yes

No

1

Check up pressure of the battery. It nearby 11 In or above?

Pass to a step 2

Check up loading system, having addressed to Sections the Battery or the Generator in the Head electric equipment System

2

Check up contact of a safety lock of food ABS. It in a good condition?

Pass to a step 3

Repair or/and replace a safety lock

3

The ignition switch is disconnected.

Disconnect a socket of the hydraulic block/module of management ABS (1)

Check up contact of the hydraulic block/module of management ABS at a conclusion "A11"

If all an order, measure pressure between a socket conclusion "A11" and the case. It is equal 10-14 In?

Pass to a step 4

The chain "WHT/BLU" is opened or short-circuited on the earth

4

Measure resistance between a conclusion "A10" a socket of the hydraulic block/module of management ABS and the case. It is equal 5 or less?

Replace with the serviceable hydraulic block/assemblage of the module of management ABS and again check up managements assemblage and again check up

The chain "BLK" is opened


Fig. for a step 3.

КДН 71 (КДН C1071) - the Module of management ABS

A — model with folding top
B — besides model with folding top
1 — the hydraulic block/assemblage of the module of management ABS

2 — a socket of the hydraulic block/module of management ABS
Colour designations of wires

The description

This КДН is deduced, when in the module of management ABS the internal error is found out.

Survey

Step

Action

Yes

No

1

Dump all КДН and check up КДН. It КДН 71?

Pass to a step 2

Can be time malfunction of the module of management ABS

2

Check up contact I will corrode the hydraulic block/module of management ABS

If everything is all right, disconnect a socket of the hydraulic block/module of management ABS and check up the following:

  • Pressure on a conclusion "A25": 10-14 In
  • Resistance between "A10" and the case: the constant

Results of check same how it is specified above?

Replace with the serviceable hydraulic block/assemblage of the module of management ABS

Repair and again check up