Suzuki Grand Vitara SQ416/SQ420/420WD

Since 1998 of release

Repair and car operation


Suzuka Grandee Vitara
+ The general information
+ Maintenance service and greasing
+ Heater, ventilation and the conditioner
+ Steering
+ Suspension bracket
+ Wheels and tyres
- Forward приводной a shaft shaft/bearing. An oil epiploon
   The general description
   + Diagnostics
   - Service out of a workshop
      Power shaft
      The shaft bearing / an oil epiploon
   Specifications of the moment of an inhaling
   Material necessary for service
   The special tool
+ Kardannye shaft
+ Brake system
+ Engines
+ Fuel system
+ Ignition system
+ Start system
+ Release system
+ Transmissions
+ Coupling
+ Transfer
+ Forward and back differentials
+ Windows, mirrors, locks and security measures. An immobilizer
+ Electric equipment



Service out of a workshop

Power shaft

Removal

 PERFORMANCE ORDER

  1. Lift the car and remove a wheel.
1 — a stopper of a bulk aperture/level of oil
2 — a forward drain stopper
  1. Remove a power shaft flange.
  2. Remove a lock ring of a power shaft and a persistent washer of a forward axis of a fist.
1 — a lock ring
2 — a washer
  1. Remove фланцевые bolts and power shaft nuts.
1 — фланцевые bolts and power shaft nuts
  1. Remove a power shaft on the differential party.

Not to break casings (from outside a wheel and from outside differential), be cautious at power shaft removal that casings not to touch other parts.

  1. Remove a persistent washer of a power shaft (at the car with engine G16 or J20) from a power shaft and remove an oil epiploon of a power shaft.

Be cautious not to damage a power shaft.


1 — an oil epiploon

Removal (the right party)

 PERFORMANCE ORDER

  1. Lift the car and remove a wheel.
  2. Merge differential oil.
1 — a stopper of a bulk aperture/level of oil
2 — a forward drain stopper
  1. Remove a power shaft flange
  2. Remove a lock ring of a power shaft and a persistent washer of a forward axis of a fist.
  3. Remove a fist and a wheel nave as it is described in the Head the Suspension bracket, in Section the Cylindrical spring (Removal).
1 — a lock ring
2 — a washer
  1. Remove a power shaft.
  2. To remove the springing lock ring established on шлице from outside of differential (internal connection), from outside differential, pull internally connection by means of the lever for tyres.

Not to break casings (from outside a wheel and from outside differential), be cautious at power shaft removal that casings not to touch other parts.


1 — connection from outside differential
2 — the lever for tyres
3 — forward differential
  1. Remove a persistent washer of a power shaft (at the car with engine G16 or J20) from a power shaft and remove an oil epiploon of a power shaft, as is shown in drawing.

Be cautious not to damage a power shaft.


1 — an oil epiploon

Dismantling

 PERFORMANCE ORDER

  1. Remove a casing tape from outside differential.
  1. Shift a casing to the centre of a shaft and remove a springing lock ring from an external holder, then take out a shaft from an external holder.
1 — a casing
2 — a springing lock ring
  1. Remove a lock ring, and then the case.
  2. Remove internal and external casings from a shaft.

Do not assort connection from outside a wheel (external connection). If in it any malfunction is found out, replace it entirely.

Do not assort the spherical hinge from outside differential. If in the spherical hinge any malfunction is found out, replace connection from outside differential.


1 — cтопорное a ring
2 — flat-nose pliers for a springing lock ring
3 — the case

Survey

 PERFORMANCE ORDER

  1. Check up casings on damage or breakage. If necessary, replace.
  2. Check up the cutting lock ring, a springing lock ring and casing tapes on deformations or breakage. If necessary, replace.

Cleaning

 PERFORMANCE ORDER

  1. Degrease the disassembled parts (except casings). After that completely dry up their hair dryer.
  2. Fabric slice clean casings. Do not wash casings in degreasing solutions of type of gasoline or kerosene, etc. It will spoil a casing.

Assemblage

  • To prevent occurrence of any problems caused by washing solutions, do not wash casings of knots. Their degreasing by a fabric slice is supposed.
  • For maintenance full запроектированной functionality of knot observe distinctions of two types of the greasing entering into the complete set for repair, and put the specified quantity on the corresponding knot, that is yellow greasing – on knot from outside wheels, and black – from outside differential.
  • Bend each tape of a casing in a direction opposite to rotation forward.
  • Attaching a casing tapes, do not compress and do not warp it. The casing deformed at compression will serve less.

 PERFORMANCE ORDER

  1. Put all greasing on knot from outside wheels. For this purpose take advantage of the tube of greasing entering into the complete set of spare parts. "And": all greasing 85 г (3.0 ounces).
  1. Put on a shaft a casing from outside wheels.
  2. Fill a cavity of a casing with greasing (approximately 90). Before to fix a casing tape, insert a screw-driver into a casing from outside knot that air has got to a casing, and pressure of air in a casing was levelled with the atmospheric.
  3. Fix a casing tape.
  4. Establish a casing on a power shaft so that its party with small diameter was combined with a shaft flute, and fix a casing a tape.
1 — a casing
2 — a casing tape
  1. Establish the case on a shaft.

Establish the case the party of small external diameter on the shaft end.


1 — the case
  1. Establish a lock ring by means of pincers for a springing lock ring.
1 — a lock ring
  1. Put greasing on all surface of the case. For this purpose take advantage of the tube of greasing entering into the complete set of spare parts, or greasing for knots (99000-25120).
  1. Insert the case into an external holder and fix a lock ring in a flute of an external holder.

Arrange a cut of a lock ring “a” so that it did not coincide with a ball.


1 — a lock ring
  1. Put greasing in an external holder and put on a casing an external holder. Fill a cavity of a casing with greasing for knots. “A”: greasing for knots 99000-25120 (nearby 90 – 95г/3.2 – 3.4 ounces).
  1. At casing installation on an external holder, adjust it so that distances “b” and “c” were such. "And" — Greasing for filling 90 - 95 г (3.2 3.4 ounces). Length “b”: 203.2 – 213.2 mm (8.00 – 8.40 inches).
  1. Before to fix a casing tape, insert a screw-driver into a casing from outside knot that air has got to a casing, and pressure of air in a casing was levelled with the atmospheric.
  2. Latch a casing tape. Check up casings on dents and damages.

Installation

 PERFORMANCE ORDER

  1. Establish a power shaft in return to sequence removal, paying attention to the following:
  2. Clear an oil epiploon of a forward power shaft, and then put литиевую plastic greasing on an oil epiploon and a shaft of the ball hinge with axial displacement of shaft (DOJ). “A”: greasing 99000-25010.
  3. Check up an oil epiploon on breakage and damages. If necessary, replace.
1 — an oil epiploon of a power shaft
  1. By means of a tube with internal diameter 76 mm (2.992 inches) or are more and external diameter 80 mm (3.150 inches) or insert an oil epiploon while its end will not concern a step surface of a power shaft less.
    • Diameter “a”: 76 mm (2.992 inches) or are more
    • Diameter “b”: 80 mm (3.150 inches) or are less
  2. Put on a persistent washer of a power shaft (the car with engine G16 or J20).
1 — power shaft knot
2 — an oil epiploon
3 — a tube
4 — a persistent washer
  1. The right party (RH): a hand push knot from outside differential until its springing lock ring will not rise in шлицу.

Left-hand side (LH): connect фланцевые bolts and power shaft nuts. The inhaling moment (a): 50 Н•м (5.0 kg th, 36.5 pounds-foots).

  1. Put greasing on a persistent washer of a forward axis of a fist and a forward axis of a power shaft. “A”: greasing 99000-25010.
  2. At installation of a flange of a power shaft on a wheel nave put hermetic on an adjoining surface of a flange of a power shaft. “B”: hermetic 99000-31090. The inhaling moment: (b) — 50 Н•м (5.0 kg th, 36.5 pounds-foots).
  • Not to break casings (from outside a wheel and from outside differential), be cautious at power shaft installation that they have not touched other parts.
  • Do not pull the knot case from outside differential. If the case to pull, it can be disconnected from a shaft.
  1. Fill with the specified oil for differential the case of differential to the specified level.
1 — фланцевый a bolt and a power shaft nut
2 — a persistent washer of a forward axis of a fist
3 — a power shaft flange