Suzuki Grand Vitara SQ416/SQ420/420WD

Since 1998 of release

Repair and car operation



Suzuka Grandee Vitara
+ The general information
+ Maintenance service and greasing
+ Heater, ventilation and the conditioner
+ Steering
+ Suspension bracket
+ Wheels and tyres
+ Forward приводной a shaft shaft/bearing. An oil epiploon
- Kardannye shaft
   The general description
   + Diagnostics
   - Service out of a workshop
      Kardannyj shaft
   Specifications of the moment of an inhaling
   Necessary material for service
   The special tool
+ Brake system
+ Engines
+ Fuel system
+ Ignition system
+ Start system
+ Release system
+ Transmissions
+ Coupling
+ Transfer
+ Forward and back differentials
+ Windows, mirrors, locks and security measures. An immobilizer
+ Electric equipment



Service out of a workshop

Kardannyj shaft

Removal

 PERFORMANCE ORDER

  1. Lift the car.
  2. To remove forward карданный a shaft, execute item 3 — 4.
  3. Merge transfer oil as it is described in the Head Transfer, in Section Oil of a distributing box.
  1. Remove bolts (1) fixing arms of the stabilizer of cross-section stability and lower downwards the stabilizer of cross-section stability (2).
  1. Put levelling labels (1) on a flange of the hinge and карданный a shaft.
  1. Remove карданный a shaft.

Dismantling

 PERFORMANCE ORDER

  1. By means of the special tool (A) remove two lock rings (1). The special tool (A): 09900-06108.
  1. By means of specially tool (B) push out a bearing holder крестовины (1) on 3 – 4 mm (0.12 – 0.16 inches) from a holder of a plug of a shaft (2). The special tool (B): 09926-48010. Length “a”: 3 – 4 mm (0.12 – 0.16 inches).

Before to pull out it, put getting greasing between a holder of the bearing (1) and a holder of a plug (2).


  1. Tapping on a plug (1) hammer (2), completely remove a holder of the bearing (3).
  1. Pull out a bearing holder on the other hand the same as it is described in points 2 and 3.
  1. Push out a bearing holder from outside фланцевой plugs as it is described in points 1) and 2), and then, holding a holder of the bearing (2) pincers (1), knock on фланцевой to a plug and pull out a holder.
  1. Similarly remove a bearing holder on the other hand.
  • Be cautious, that at removal of a holder of the bearing крестовины not to lose its rollers.
  • Temporarily put the removed bearings in крестовину then to establish them in initial position.

Check

 PERFORMANCE ORDER

  1. Check up карданный a shaft and фланцевую a plug on damages and карданный a shaft (1) – on palpation.
  1. If damage is revealed, or shaft palpation exceeds admissible borders, replace. Admissible borders of palpation: 0.8 mm (0.031 inches).

Assemblage

At assemblage necessarily use new lock rings, крестовину (1) and bearings (2). Use of old lock rings, крестовины and bearings Is forbidden.


Be convinced that rollers in a bearing holder крестовины all on a place.


 PERFORMANCE ORDER

  1. Do not forget to put greasing on a bearing holder крестовины. “A”: greasing 99000-25030.
  1. Insert a holder of the bearing (2) into a plug (3), tapping with a copper hammer (1) while it will not rise заподлицо with an end face of a plug (3). Thus insert крестовину (4) into a holder of the bearing (2) that rollers have not dropped out of a bearing holder.
  1. Insert other holder of the bearing (1) from an opposite side into a plug (2), tapping with a copper hammer (3) while it will not rise заподлицо with an end face of a plug (2).
  1. Insert holders of bearings from outside фланцевой plugs the same as it is described above in points 2 - 3.
  2. When will beat a hammer on holders of bearings, put on them a metal plate not to damage a plug.
  3. Reliably establish 4 lock rings on a shaft and фланцевую a plug.

Check up, that each lock ring has been reliably adjusted in grooves.

  1. After assemblage check up, that a plug of a shaft and фланцевая a plug moved smoothly.

Installation

Execute removal procedure in return sequence, paying attention to the following.

 PERFORMANCE ORDER

  1. Before installation clear and examine a sliding part of an end face карданного a shaft (where the oil epiploon contacts) and if there are even small scratches or deformations, modify an end face and again clear.
  1. Then put greasing inside шлиц карданного a shaft. “B”: greasing 99000-25010.
  1. Establish карданный a shaft, having combined levelling labels, differently during movement there can be a vibration.
  1. For an inhaling фланцевых bolts and nuts карданного a shaft observe following values of the moment of an inhaling. At a reuse of bolts back карданного a shaft, put on their carving part cement for carving blocking. “A”: cement 99000-32110. The inhaling moment: фланцевые nuts forward and back карданных shaft — 50 Н•м (5.0 kg th, 36.5 pounds-foots).
  1. For installation forward карданного a shaft execute following steps 6 and 7.
  2. Establish the stabilizer of cross-section stability.
  1. Tighten bolts of a fixing arm of the stabilizer of cross-section stability to the specified value of the moment of an inhaling. The inhaling moment: a bolt of a fixing arm of the stabilizer of cross-section stability (a): 23 Н•м (2.3 kg th, 17.0 pounds-foots).
  1. Fill in transfer oil as Oil of a distributing box in the Head Transfer is described in Section.